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Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System

Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System

  • Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System
  • Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System
Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System
Product Details:
Place of Origin: china
Certification: CE
Payment & Shipping Terms:
Minimum Order Quantity: 1pcs
Packaging Details: Wood case
Delivery Time: 4-6 weeks
Payment Terms: T/T
Supply Ability: 1pcs/month
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Detailed Product Description
High Light:

automated spray booth

,

industrial spray booths

 

Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System

 

 

Quick Detail:

 

1. The picture shows moisture drying oven, its pretreatment is dip-type, conveyor system in this line is rhythm controlled.

2. This coating production line's pretreatment is dip-type, the conveyor system is rhythm controlled. the conveyor chain, pneumatic door and the action of powder-immersion are controlled by PLC

 

Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System 0

 

Design parameter

 

 

No.

 

item

 

Design basis

1

workpiece

 

aluminum

2

 

Maximum thickness of material

≤1.2mm

3

 

Pre-treatment method

 

Immersion pre-treatment

4

 

spraying method of powder

 

Automatic + manual

5

 

The maximum size of workpiece hanged on the assembly line

           L×W×H=6800×200×1900(mm)

6

 

Maximum weight of work piece

 

≤70Kg/hanger(including balance beam)

7

 

Hanging method

 

Double points hanging

8

 

Suspension conveyor chain on the assembly line

 

QXG-200 model,hanging weight  max 35kg

9

 

Scissors film pitch on the assembly line

 

7200mm/2pieces

10

 

process speed calculation on the assembly line

 

Processing speed: 0.8m/min

11

 

Production line speed range

0~1.5m/min adjusted

12

 

Powder curing temperature

 

180~200℃(liquid gas direct heating)

13

 

Powder coating time

 

16min-20min(except to air curtain section)

14

 

Heating source of curing tunnel

 

liquid gas direct heating

15

 

Dehydration  oven:

 

≤110℃(liquid gas direct heating)

 

 
 

 

moisture drying oven

 

Appearance size: (L)7600mm×(W)2200mm×(H)1850mm

 

Material: outer board,δ=1.0mm  cold rolled corrugated steel board

Inner board,δ =1.0mm galvanized board

 

Insulation thicknessδ=100㎜,

 

Insulation material:Rockwool;

 

Drying temperature: ≤110℃(aluminum)

 

The highest heating: 110℃≤60min,

Combustion gas machine model:  RIELLO FS20

 

Output heat quantity: 200000 kcal/h,

 

Efficiency of the air heat exchanger 90%,

 

Process parameters and material list of curing tunnel

 

No.

 

name

 

    data

1

 

External size of drying tunnel:

 

21000mm×940(1240)mm×3720mm

2

 

Internal size of drying tunnel section:

 

(W)700mm×(H)3050mm(refer to the layout)

3

 

The model of  drying tunnel:

 

straight-through

4

 

Thickness of the insulated board:

,

Side board:150mm, roof/bottom board:150mm

5

 

Inner and outer plate of insulation layer:

 

Internal board:δ0.8 galvanized board, outer board:δ0.8 color coated board

6

 

Sending wind tube:

 

δ 1.0mm galvanized board

7

 

Natural exhaust device:

 

2 pieces

8

 

Pedestal height:

430mm

9

 

Sending wind method:

 

side to send side up to back

10

 

Effective drying length:

 

About 18m( except to the length of air curtain section)

11

 

Baking time:

 

About 16min-20min

12

 

Heating time (empty furnace):

 

About 40min

13

 

Heating temperature:

 

Normal temperature~200℃ adjustable

14

 

Cycle times:

 

About 4 pieces/min

15

 

200000 kcal stainless steel heat exchanger

 

1set

16

 

200000 kcl heat exchange box:

 

1 set(outer plate:δ1.o mm cold plate, inner plate:δ1.o mm galvanized board)

17

 

Thermal induced draft fan:

 

1set(4.0KW)with 6#impeller  air volume about:10000m3/h

18

 

combustion gas engine:

 

1 set FS20 (200000 kcal)

19

 

Air curtain machine:

 

2sets

 
 
Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System 1

 

powder  spray room and powder room isolation room

 

No.

name

    data

1

Outer size of powder room:

6000mm×1400mm×3600mm(refer to layout)(1set)

2

Material of powder room:

sidetopbottom board: δ1.5mm cold board (surface spraying)

3

Closed-circuit system

1set

4

Automatic electrostatic sprayer:

6sets

5

Manual sprayer

 

2sets

6

8 cores recycling

 of the upper and lower device

2(hot plate and cold plate to make) the height of filter:660mm

7

Recover fan

2sets(7.5Kw)air volume:10000m3/set

 

8

 

Explosion-proof fluorescent lamp;

Each 1 piece of unilateral

9

 

Isolation room:

 

7.5m×5.2m×4.0m,chamber body adopts aluminum alloy frame and 50㎜sandwich board structure

 
 
Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System 2
 
 

Suspension conveyor system:

No.

name

Specification

1

Suspension chain model:

QXG-200

2

Pitch:

200mm

3

Single point of hoisting:

≤35Kg(including the spreader)

4

The total length of suspension chain:

82m

 
Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System 3

 

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