Name: Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System
Brand: Beijing Automobile Spare Part Co.,Ltd.
Availability: InStock

Beijing Automobile Spare Part Co.,Ltd.

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Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System

Product Details:

Place of Origin:	china
Certification:	CE

Payment & Shipping Terms:

Minimum Order Quantity:	1pcs
Packaging Details:	Wood case
Delivery Time:	4-6 weeks
Payment Terms:	T/T
Supply Ability:	1pcs/month

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Detailed Product Description

Highlight:	automated spray booth

Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System

Quick Detail:

1. The picture shows moisture drying oven, its pretreatment is dip-type, conveyor system in this line is rhythm controlled.

2. This coating production line's pretreatment is dip-type, the conveyor system is rhythm controlled. the conveyor chain, pneumatic door and the action of powder-immersion are controlled by PLC

Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System 0

Design parameter

No.

item

Design basis

workpiece

aluminum

Maximum thickness of material

≤1.2mm

Pre-treatment method

Immersion pre-treatment

spraying method of powder

Automatic + manual

The maximum size of workpiece hanged on the assembly line

L×W×H=6800×200×1900(mm)

Maximum weight of work piece

≤70Kg/hanger(including balance beam)

Hanging method

Double points hanging

Suspension conveyor chain on the assembly line

QXG-200 model,hanging weight max 35kg

Scissors film pitch on the assembly line

7200mm/2pieces

process speed calculation on the assembly line

Processing speed: 0.8m/min

Production line speed range

0～1.5m/min adjusted

Powder curing temperature

180～200℃(liquid gas direct heating)

Powder coating time

16min-20min(except to air curtain section)

Heating source of curing tunnel

liquid gas direct heating

Dehydration oven:

≤110℃(liquid gas direct heating)

moisture drying oven

Appearance size: (L)7600mm×(W)2200mm×(H)1850mm

Material: outer board,δ=1.0mm cold rolled corrugated steel board

Inner board,δ =1.0mm galvanized board

Insulation thicknessδ=100㎜,

Insulation material:Rockwool;

Drying temperature: ≤110℃(aluminum)

The highest heating: 110℃≤60min,

Combustion gas machine model: RIELLO FS20

Output heat quantity: 200000 kcal/h,

Efficiency of the air heat exchanger 90%,

Process parameters and material list of curing tunnel

No.

name

data

External size of drying tunnel:

21000mm×940(1240)mm×3720mm

Internal size of drying tunnel section:

(W)700mm×(H)3050mm(refer to the layout)

The model of drying tunnel:

straight-through

Thickness of the insulated board:

Side board:150mm, roof/bottom board:150mm

Inner and outer plate of insulation layer:

Internal board:δ0.8 galvanized board, outer board:δ0.8 color coated board

Sending wind tube:

δ 1.0mm galvanized board

Natural exhaust device:

2 pieces

Pedestal height:

430mm

Sending wind method:

side to send side up to back

Effective drying length:

About 18m( except to the length of air curtain section)

Baking time:

About 16min-20min

Heating time (empty furnace):

About 40min

Heating temperature:

Normal temperature～200℃ adjustable

Cycle times:

About 4 pieces/min

200000 kcal stainless steel heat exchanger

1set

200000 kcl heat exchange box:

1 set(outer plate:δ1.o mm cold plate, inner plate:δ1.o mm galvanized board)

Thermal induced draft fan:

1set(4.0KW)with 6#impeller air volume about:10000m³/h

combustion gas engine:

1 set FS20 (200000 kcal)

Air curtain machine:

2sets

powder spray room and powder room isolation room

No.	name	data
1	Outer size of powder room:	6000mm×1400mm×3600mm(refer to layout)(1set)
2	Material of powder room:	sidetopbottom board: δ1.5mm cold board (surface spraying)
3	Closed-circuit system	1set
4	Automatic electrostatic sprayer:	6sets
5	Manual sprayer	2sets
6	8 cores recycling of the upper and lower device	2(hot plate and cold plate to make) the height of filter:660mm
7	Recover fan	2sets(7.5Kw)air volume:10000m³/set
8	Explosion-proof fluorescent lamp;	Each 1 piece of unilateral
9	Isolation room:	7.5m×5.2m×4.0m,chamber body adopts aluminum alloy frame and 50㎜sandwich board structure

Suspension conveyor system:

No.	name	Specification
1	Suspension chain model:	QXG-200
2	Pitch:	200mm
3	Single point of hoisting:	≤35Kg(including the spreader)
4	The total length of suspension chain:	82m