Beijing Automobile Spare Part Co.,Ltd.
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Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System
Quick Detail:
1. The picture shows moisture drying oven, its pretreatment is dip-type, conveyor system in this line is rhythm controlled.
2. This coating production line's pretreatment is dip-type, the conveyor system is rhythm controlled. the conveyor chain, pneumatic door and the action of powder-immersion are controlled by PLC
Design parameter
No. |
item |
Design basis |
1 |
workpiece |
aluminum |
2 |
Maximum thickness of material |
≤1.2mm |
3 |
Pre-treatment method |
Immersion pre-treatment |
4 |
spraying method of powder |
Automatic + manual |
5 |
The maximum size of workpiece hanged on the assembly line |
L×W×H=6800×200×1900(mm) |
6 |
Maximum weight of work piece |
≤70Kg/hanger(including balance beam) |
7 |
Hanging method |
Double points hanging |
8 |
Suspension conveyor chain on the assembly line |
QXG-200 model,hanging weight max 35kg |
9 |
Scissors film pitch on the assembly line |
7200mm/2pieces |
10 |
process speed calculation on the assembly line |
Processing speed: 0.8m/min |
11 |
Production line speed range |
0~1.5m/min adjusted |
12 |
Powder curing temperature |
180~200℃(liquid gas direct heating) |
13 |
Powder coating time |
16min-20min(except to air curtain section) |
14 |
Heating source of curing tunnel |
liquid gas direct heating |
15 |
Dehydration oven: |
≤110℃(liquid gas direct heating)
|
moisture drying oven
Appearance size: (L)7600mm×(W)2200mm×(H)1850mm
Material: outer board,δ=1.0mm cold rolled corrugated steel board
Inner board,δ =1.0mm galvanized board
Insulation thicknessδ=100㎜,
Insulation material:Rockwool;
Drying temperature: ≤110℃(aluminum)
The highest heating: 110℃≤60min,
Combustion gas machine model: RIELLO FS20
Output heat quantity: 200000 kcal/h,
Efficiency of the air heat exchanger 90%,
Process parameters and material list of curing tunnel
No. |
name |
data |
1 |
External size of drying tunnel: |
21000mm×940(1240)mm×3720mm |
2 |
Internal size of drying tunnel section: |
(W)700mm×(H)3050mm(refer to the layout) |
3 |
The model of drying tunnel: |
straight-through |
4 |
Thickness of the insulated board: |
, Side board:150mm, roof/bottom board:150mm |
5 |
Inner and outer plate of insulation layer: |
Internal board:δ0.8 galvanized board, outer board:δ0.8 color coated board |
6 |
Sending wind tube: |
δ 1.0mm galvanized board |
7 |
Natural exhaust device: |
2 pieces |
8 |
Pedestal height: |
430mm |
9 |
Sending wind method: |
side to send side up to back |
10 |
Effective drying length: |
About 18m( except to the length of air curtain section) |
11 |
Baking time: |
About 16min-20min |
12 |
Heating time (empty furnace): |
About 40min |
13 |
Heating temperature: |
Normal temperature~200℃ adjustable |
14 |
Cycle times: |
About 4 pieces/min |
15 |
200000 kcal stainless steel heat exchanger |
1set |
16 |
200000 kcl heat exchange box: |
1 set(outer plate:δ1.o mm cold plate, inner plate:δ1.o mm galvanized board) |
17 |
Thermal induced draft fan: |
1set(4.0KW)with 6#impeller air volume about:10000m3/h |
18 |
combustion gas engine: |
1 set FS20 (200000 kcal) |
19 |
Air curtain machine: |
2sets |
powder spray room and powder room isolation room
No. |
name |
data |
1 |
Outer size of powder room: |
6000mm×1400mm×3600mm(refer to layout)(1set) |
2 |
Material of powder room: |
sidetopbottom board: δ1.5mm cold board (surface spraying) |
3 |
Closed-circuit system |
1set |
4 |
Automatic electrostatic sprayer: |
6sets |
5 |
Manual sprayer |
2sets |
6 |
8 cores recycling of the upper and lower device |
2(hot plate and cold plate to make) the height of filter:660mm |
7 |
Recover fan |
2sets(7.5Kw)air volume:10000m3/set
|
8 |
Explosion-proof fluorescent lamp; |
Each 1 piece of unilateral |
9 |
Isolation room: |
7.5m×5.2m×4.0m,chamber body adopts aluminum alloy frame and 50㎜sandwich board structure |
Suspension conveyor system:
No. |
name |
Specification |
1 |
Suspension chain model: |
QXG-200 |
2 |
Pitch: |
200mm |
3 |
Single point of hoisting: |
≤35Kg(including the spreader) |
4 |
The total length of suspension chain: |
82m |
Contact Person: Ms.
Fax: 86-10-6596-5232
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