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Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System

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Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System

Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System
Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System

Large Image :  Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System

Product Details:

Place of Origin: china
Certification: CE

Payment & Shipping Terms:

Minimum Order Quantity: 1pcs
Packaging Details: Wood case
Delivery Time: 4-6 weeks
Payment Terms: T/T
Supply Ability: 1pcs/month
Detailed Product Description
High Light:

automated spray booth

,

industrial spray booths

 

Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System

 

 

Quick Detail:

 

1. The picture shows moisture drying oven, its pretreatment is dip-type, conveyor system in this line is rhythm controlled.

2. This coating production line's pretreatment is dip-type, the conveyor system is rhythm controlled. the conveyor chain, pneumatic door and the action of powder-immersion are controlled by PLC

 

Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System 0

 

Design parameter

 

 

No.

 

item

 

Design basis

1

workpiece

 

aluminum

2

 

Maximum thickness of material

≤1.2mm

3

 

Pre-treatment method

 

Immersion pre-treatment

4

 

spraying method of powder

 

Automatic + manual

5

 

The maximum size of workpiece hanged on the assembly line

           L×W×H=6800×200×1900(mm)

6

 

Maximum weight of work piece

 

≤70Kg/hanger(including balance beam)

7

 

Hanging method

 

Double points hanging

8

 

Suspension conveyor chain on the assembly line

 

QXG-200 model,hanging weight  max 35kg

9

 

Scissors film pitch on the assembly line

 

7200mm/2pieces

10

 

process speed calculation on the assembly line

 

Processing speed: 0.8m/min

11

 

Production line speed range

0~1.5m/min adjusted

12

 

Powder curing temperature

 

180~200℃(liquid gas direct heating)

13

 

Powder coating time

 

16min-20min(except to air curtain section)

14

 

Heating source of curing tunnel

 

liquid gas direct heating

15

 

Dehydration  oven:

 

≤110℃(liquid gas direct heating)

 

 
 

 

moisture drying oven

 

Appearance size: (L)7600mm×(W)2200mm×(H)1850mm

 

Material: outer board,δ=1.0mm  cold rolled corrugated steel board

Inner board,δ =1.0mm galvanized board

 

Insulation thicknessδ=100㎜,

 

Insulation material:Rockwool;

 

Drying temperature: ≤110℃(aluminum)

 

The highest heating: 110℃≤60min,

Combustion gas machine model:  RIELLO FS20

 

Output heat quantity: 200000 kcal/h,

 

Efficiency of the air heat exchanger 90%,

 

Process parameters and material list of curing tunnel

 

No.

 

name

 

    data

1

 

External size of drying tunnel:

 

21000mm×940(1240)mm×3720mm

2

 

Internal size of drying tunnel section:

 

(W)700mm×(H)3050mm(refer to the layout)

3

 

The model of  drying tunnel:

 

straight-through

4

 

Thickness of the insulated board:

,

Side board:150mm, roof/bottom board:150mm

5

 

Inner and outer plate of insulation layer:

 

Internal board:δ0.8 galvanized board, outer board:δ0.8 color coated board

6

 

Sending wind tube:

 

δ 1.0mm galvanized board

7

 

Natural exhaust device:

 

2 pieces

8

 

Pedestal height:

430mm

9

 

Sending wind method:

 

side to send side up to back

10

 

Effective drying length:

 

About 18m( except to the length of air curtain section)

11

 

Baking time:

 

About 16min-20min

12

 

Heating time (empty furnace):

 

About 40min

13

 

Heating temperature:

 

Normal temperature~200℃ adjustable

14

 

Cycle times:

 

About 4 pieces/min

15

 

200000 kcal stainless steel heat exchanger

 

1set

16

 

200000 kcl heat exchange box:

 

1 set(outer plate:δ1.o mm cold plate, inner plate:δ1.o mm galvanized board)

17

 

Thermal induced draft fan:

 

1set(4.0KW)with 6#impeller  air volume about:10000m3/h

18

 

combustion gas engine:

 

1 set FS20 (200000 kcal)

19

 

Air curtain machine:

 

2sets

 
 
Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System 1

 

powder  spray room and powder room isolation room

 

No.

name

    data

1

Outer size of powder room:

6000mm×1400mm×3600mm(refer to layout)(1set)

2

Material of powder room:

sidetopbottom board: δ1.5mm cold board (surface spraying)

3

Closed-circuit system

1set

4

Automatic electrostatic sprayer:

6sets

5

Manual sprayer

 

2sets

6

8 cores recycling

 of the upper and lower device

2(hot plate and cold plate to make) the height of filter:660mm

7

Recover fan

2sets(7.5Kw)air volume:10000m3/set

 

8

 

Explosion-proof fluorescent lamp;

Each 1 piece of unilateral

9

 

Isolation room:

 

7.5m×5.2m×4.0m,chamber body adopts aluminum alloy frame and 50㎜sandwich board structure

 
 
Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System 2
 
 

Suspension conveyor system:

No.

name

Specification

1

Suspension chain model:

QXG-200

2

Pitch:

200mm

3

Single point of hoisting:

≤35Kg(including the spreader)

4

The total length of suspension chain:

82m

 
Aluminum Powder Coating Production Line With Immersion Tank Pretreatment System 3

 

Contact Details
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Contact Person: Ms.

Fax: 86-10-6596-5232

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