vertical casting concrete pipe making machine could make pipes with socket joint; male & female joint; flat joint; bell & spigot joint; and also F shape joint. Pipes diameter from 600 mm to 3600 mm, length up to 3 meters. customization for special specification and requirement is available.
vertical casting concrete pipe making machine is the most advanced and popular pipe machine in the world, our company import the technology of western countries, and devote ourselves to provide the best solution of the Concrete pipe machine for the customers from the world. It can produce concrete pipe with large diameter.
Pipe Length: 2-3 meter
Pipe end joint: Flat joint, Male&female, Bell&spigot
Application: Reinforced Concrete pipes, Steel Jacking pipes, Lined PVC /HDPE pipes, Manhole, Box Culvert, Concrete Wells All these pipes are widely used in the Road Culvert, Agricultural irrigation, Water Treatment, Power plant, Public works, Water Drainage,
Features of vertical casting concrete pipe making machine
1. We adopt the technology of high frequency vibrating, which vibrates the concrete material thoroughly and distributes uniformly. The finished concrete pipes are with good performance of Density and structure, smooth appearance.
2. We adopt the technology of immediately mould releasing, each diameter pipe just need one set of mould. This helps to reduce the mould investment compared with other pipe forming machine, and also save a lot time and labor to assemble and disassemble moulds. Higher production efficiency and better quality.
3. With half-dry casting concrete, low ratio of cement-water, only need the natural curing, it will save the steam curing cost.
4. High automation, with 360 degree automatic concrete feeding system, the vibrator core rod is Variable frequency controlled, the exciting force will be adjustable to satisfy different diameter and length pipe production. The hydraulic system provide enough power to the plant, and the oil cooling system, and lubricating system promise the longer running life.
5. Multifunctional, besides the reinforced concrete pipes, this machine is also capable to make the Steel jacking pipes, Lined pvc pipes, Box culverts, and Manholes.
1) Concrete feeding conveyor,
This conveyor is droved by Variable Frequency motor, rubber belt, easy to maintain and operate. The unique variable speed control system promises the concrete feeding continuous, stable, easy to control. Widely feeding within the working diameter, one feeding conveyor can be used for the two positions machine.
2) Head Pressing machine,
It is a movable gantry frame with automatic hydraulic pressing for left and right direction, also up and down direction. It is used to form the pipe end joint, to make accurate and solid end joint. It is full-automatic the whole production.
3) Central Vibrator,
This vibrator is installed in the inner pipe mould, consists of four independent sections, sealing reliably. Special designed for the concrete pipes. All the bearings are imported, and use the special Oil Air Lubrication Technology, which helps the vibrator cooling even running at high speed, under heavy load.
The fast speed we design is 4600 r.pm. the vibrating force, and frequency is adjustable for different product. There is a unique design of the locking system, it is very easy to disassemble and assemble the vibrator when change the inner mould for different pipe specification. Our vibrator is with longer using life, and good performance, easy to maintain, it is the critical part of the whole machine.
4) Machine Base Frame,
The entire machine frame is made by high strength steel, using the Carbon Dioxide arc welding. It is used to support the inner mould, vibrator, and the electric motor driving system. Including inner mould base, motor seat, major bearing seat, and damping vibration device, with simple structure, much lower failure rate.
5) Hydraulic System, Cooling System for advanced vertical pipe machine
We choose the top quality hydraulic system in China, based on the advanced hydraulic control technology, also equipped with displayer of oil temperature, oil level, alarm device, also the heat radiation, and filter device.
Because of the vibrator is running at very high speed, and under heavy load, it will be easy to get hot. Then the cooling system is very important, which will decide the whole vibrator life and working performance. Also with the oil temperature, oil pressure etc. alarm protection, these will guarantee the whole pipe machine running safe, and stably.
6) Steel pipe Mould,
We are capable to design the steel pipe mould according to client’ ASTM, BS , or any other countries concrete pipe standards.
A whole pipe mould will include:
a.) outer mould 1 pc
b.) inner mould 1 pc
c.) Press head Bracket 1 pc
d.) Base Ring pallet 1 pc
e.) Spigot Forming Ring 1 Pc
7) Hoist tools for Vertical Pipe Machine Mold
The tools is special in design, used to transport the pipe mould, range for all the diameter matched with the machine.
8) Electric Control System for Vertical Pipe Machine
Our Control system is with programmable PLC system, automatic memory function, and touch screen 10.5 inch. All the electric parts are Schneider, we also design the limited position switches to protect the whole machine, besides, each operation between the machine running will be locked in case of wrong operation. Our control system is the fruit of our over ten years of efforts, very easy to learn, and use. Only one worker is enough to operate.
9) Oil Pump for Vertical Vibration Casting Pipe Making Machine
Feature of vertical vibration casting pipe machine
1.High-mechanization, automatic production, high-efficiency, low labor costs
2 Yield not restricted by model
3 High product precision
4 Use dry concrete, binding material use less, low costs
5 Molding by high frequency vibration, concrete have no layered separation effect, good uniformity
6 Instant demoulding after moulding, each diameter pipe just need one set of mould, less mold number and mould cost
7 Steam curing use the natural or low temperature(30 40°C) method, save energy
8 Can produce reinforced concrete pipe with base or non-circular
9 Can produce anti-corrosion plastic pipe embedded lining of concrete pipe, process simple
10 Less process, less accessory equipment
11 No slurry and waste water, less Industrial waste.
Email: email@example.com ; firstname.lastname@example.org